Saturday, 21 January 2017

When is a stool not a stool?

When is a stool not a stool?.....when it's a picture frame.

For a while now I've had an old stool in my shed, it's in bits as I figured it would come in useful and recently I decided to see what I might make out of the seat part, which was the largest part, the rest being made up of various turned parts, which I'll find a use for eventually.

I give you exhibit 'A' -

But what to do with it?
Not much to look at really, it's in a sorry state, so what to make from it? well I decided on a picture frame, I had thought about making one but in the end I made eight small picture frames and not square ones either, I made round ones, well I have a lathe so might as well go round.

So the first thing to do is cut it up, I flipped it over and marked out the largest piece I could get out of it, it was then I realised that I could probably make more than one if I made them smaller.

Wood marked up - 

Worked out at around 6 and a half inches (17cm)
Next I cut out the square on my band saw - 

Plenty of wood left over.
Onto to turning, using a forstner bit I made a hole so that I could mount the square onto my lathe using an expanding chuck, then I gave it a quick turn to mark out a circle so that I could cut off the excess, it saves time basically.

Circle marked - 

Chop off the unwanted bits.
The fist thing I did was turn the back of the frame in order to make a rebate for the hardboard backing to sit in, then I realised I didn't have a chuck large enough to hold the frame so I could shape the front, to solve that small problem I made a chuck out of some old chipboard (parts of an old wardrobe) fixed to a face plate.

Chipboard chuck - 

Simple, but effective.

Frame mounted onto chuck, held in place by friction - 

It's a tight fit, so no danger of things flying off.
Once I got down to the smaller sized pictured frames it was easier and I didn't need to make chucks as I have various different sized jaws for my expanding chuck.

And when I'd finished making the frames I used a bit of dark oak wax (Liberon black bison, good stuff) it was on to figuring out how to make them hold a picture.

For the back of the picture frames I used some old hardboard that came as packing material in something we ordered, I cut circles out that fitted inside of the rebates on each frame, and fixed the hardboard into place with some small screws.

Backing cut out and small screws - 

Simple solution.
Backing fitted into one of the frames - 

One screw would do just as well.
And that's more or less it, apart from the glass for the front of the frame to protect the pictures.

Obviously you could make some of these and get small glass circles cut, not sure how much that would cost, some other options are thin perspex, one of our local diy type stores sells a large sheet of perspex for £16 and it would make a load of picture frame fronts.

For the time being however I've used a very basic solution, and that is a plastic laminator sheet, the sort of thing you would normally use to protect documents and such like, it turns out that if you run a sheet through a laminator a couple of times it makes a thin clear sheet of plastic, which is easy to cut into circles and works quite well in picture frames, you could also use the clear plastic that usually comes in the packaging for kids toys (I've used this to make stencils before - opens in new window)

Laminator sheet ready for cutting - 

Works surprisingly well.
I will probably, depending on how well this laminator sheet plastic lasts upgrade to clear perspex at some point, but for now my main problem is what to put in the picture frames, I'm thinking I might make some cyanotypes for them using the light reactive paper I have.

I ended up with eight in all, some are small enough that with a magnet glued onto the back they would stick well to metal notice boards, or even fridges, do people still have fridge magnets? and I need to come up with a way to hang the frames from walls and such like.

The finished frames - 

Not bad for an old stool.
So when is a stool not a stool? when it's eight turned picture frames, and making this has given me another idea, kind of a variation on this so look out for that at some point.

Thanks for reading.


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